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[Production Example] Electrode Processing of Spiral Bevel / Hypoid Gears

A must-see for the mold industry! It is possible to manufacture precision forged gears that are extremely close to theoretical tooth shape data.

Our company utilizes a data link system that connects the spiral bevel gear grinding machine and the gear inspection machine, allowing for the easy production of "hypoid gear electrodes" for precision forged molds. We have achieved solid processing (machining from solid material using grinding wheels) for the electrodes of hypoid gear precision forging molds for a certain transportation machinery manufacturer. 【Features】 ■ Utilization of the data link system ■ Confirmation of the differences (GAP) in precision forged gears, followed by reprocessing using a tooth shape correction program (KOMET) to approach theoretical values ■ By repeating a series of operations, it is possible to manufacture precision forged gears that are extremely close to theoretical tooth shape data *For more details, please refer to the PDF document or feel free to contact us.

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[Industry-Specific Case Study Introduction] Gears for the Mold Industry

It is possible to manufacture precision forged gears that are extremely close to theoretical tooth shape data.

By utilizing a data link system that connects the spiral bevel gear grinding machine and the gear inspection machine, it becomes easy to manufacture hypoid gear electrodes for precision forged molds. The precision forged gears that are ultimately produced from hypoid gear electrodes made based on theoretical values (nominal data) exhibit discrepancies in pressure angle, twist, and dimensions when compared to the electrodes. By conducting comparative measurements, we can identify the differences (GAP) in the precision forged gears and reprocess them using the tooth shape correction program (KOMET) to bring them closer to the theoretical values. By repeating this series of operations, we can manufacture precision forged gears that are nearly identical to the theoretical tooth shape data, achieving solid processing (machining from solid material) for the electrodes of hypoid gear precision forging molds for a certain transportation machinery manufacturer. OZIC's gear product users receive 100% fully customized gears processed based on the designs of approximately 100% of users. *For more details, please refer to the PDF materials or feel free to contact us.

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